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Marktronic™ 3000 Column mounted Z Axis and Verifier Machines
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3000 C60-60ZAV | 3000 C100-100ZAV | 3000
C150-150ZAV | 3000 C300-150ZAV
- Highest precision
- Digital Z axis with self adjustment (autosensing)
- Integrated Data Matrix Verifier (mark & verify)
- Robust column and base
- Marking window up to 300x150 mm
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Fully
programmable electromagnetic dot peen marking machine, with
integrated DataMatrix Verification system. |
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Features
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Rigid column and robust ball screw mechanism (twin
linear guiding rails and twin linear bearings on each
axis) guarantees dot precision required for the most
demanding industrial part identification applications
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Powered Z digital axis with Autosense system allowing
self adjustment to variation of part batch height
with the best precision, repeatability and consistency
(especially well suited to Data Matrix marking)
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Large marking envelope of 150 mm x 150 mm or 300
x 150 mm
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Electric Solenoid with programmable depth settings.
Capable of marking all engineering materials up to
62HRc (800Hv)
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Integrated DataMatrix mark quality and syntax verification
camera. Provides in-process verification with machine
condition feedback.
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Verifies to international standards AS9132, JES131,
AIM-DPM-Guideline, MIL-STD-130, ISO15434, ISO16022.
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Capable of Marking and Verifying a 22x22 UID compatible
DataMatrix in an area less than 4mm square (Dependent
on surface finish).
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Simple to use operator software user interface
compatible with other marking technologies including
Laser, Electro Chemical Etching and Bag & Tag
label printing. (Mark2Verify)
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100 - 220v single phase supply (no pneumatics required).
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Optional work table with lockable cabinet for control
system and PC, fixture draws and keyboard drawer.
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Low running costs and virtually no consumable costs.
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VeriSmart
Verifier and Mark2Verify software
- The latest Pryor VeriSmart camera features a 5
mega-pixel imager ensuring the system can verify the
widest range of different size codes without the need
to change lenses.
- The camera unit is specifically designed to be
mounted on to the marking machine. Its robust construction,
unique shrouding and software controlled DOAL (Diffused
on axis lighting) ensure long term, consistent high
quality images are maintained during in-process verification.
- The Mark2Verify software provides a very
simple data entry and verification result user interface,
with many advanced features available to the system
administrator.
- Simple traffic light feedback to the operator,
reporting green for a compliant mark, amber for compliant
but attention required and red for non-compliance
either from mark quality or data formatting within
the DataMatrix code.
- Machine condition feedback providing users and
administrators with Fault, Cause and Solutions if
amber or red lights are shown during verification.
- Powerful data entry functions ranging from simple
prompted keyboard entry, barcode only entry, unique
serial number generation, text file capture from LAN/ERP
systems, direct SQL database queries and vbscripting
for customised data entry.
- Advanced Database functions allow all marked data
to be logged with all verification results and images.
This provides duplicate checking functions to ensure
serial numbers are never duplicated and allows verification
reports to be generated. These reports can be despatched
with the part to prove successful mark verification.
- Simple to configure user/password access, allowing
administrators lock out all configuration screens
and provide individual users with various levels of
privileges.
- Various communication ports and I/O
- Wide Range of Options
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Technical Specification
- Marking Area: 150mm x 150mm Also Available in range
100mm x 100mm, 300mm x 150mm
- Std. Character Sizes: 0.15mm - 99.9mm in increments
of 0.15mm
- Marking Formed: 5 x 7, 7 x 9, Varidot, HPGL, BMP
Logos
- Marking Speed: Variable, depends on application
- VeriSmart Camera: USB interface, 5 Mega-Pixel Imager,
Software controlled DOAL, Additional lighting modules
available. Removable brush shroud to allow verification
in recesses. PC required.
- Camera mounted on XYZ axes for automatic positioning
and verification after the mark.
- Remote Start/Stop control box
- Weight: Marking Machine - 35kg Controller
10Kg
Applications
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Direct Part Marking (DPM)
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IUID MIL130 Compliance marking
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Programmable marking
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Component identification
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Component traceability
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Serial numbering
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Logo marking
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Security marking
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Health & safety appliance marking
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Certification marking
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Time and date marking
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Part numbering
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Batch and shift coding
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Calibration systems
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Label and tag marking
The Marktronic 3000 C (Column
mounted) series machines have been designed to offer
the flexibility and benefits of dot marking technology
in a robust, simple to use package. The V
(VeriSmart integrated Verification camera) option allows
the machine to mark DataMatrix codes onto parts and
instantly verify the quality and data formatting within
the code without having to move the part. Verifying
in-process saves time, eliminates mark quality
escapes and ensures the marking system is always producing
acceptable quality DataMatrix codes eliminating the
risk of reject batches.
The build quality and mark precision
are second to none. The machines rigid construction
and high quality ball screw mechanism ensures it can
deal with the most demanding DataMatrix applications
as well as the most challenging high speed continuous
production applications. |
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The 3000 C150-150ZAV and C300-150ZAV consist of three
building blocks, marking head/camera, base & column
and the controller/PC.
The Marking Head is a large 300 x 150 mm or 150 x 150mm
size with VeriSmart camera mounted next to the marking
stylus. For components requiring a deeper mark there
are 9 levels of force to choose from. The marking styli
are available in a range of lengths to suit different
applications.
The Base and Column features a powered digital Z axis
with autosense system. The machine self adjusts its
distance to the surface to be marked in a fully automatic
sequence optimizing the consistency of marking depth.
After marking, the machine moves back allowing a better
clearance for the operator. ZA models are highly recommended
for Data Matrix marking. |
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The 3000 Controller / PC is a separate
unit to ensure it is protected from the mechanical shock
loading of the marking operation. The controller receives
commands from the PC software during a marking cycle.
Once complete the programmed co-ordinates for the camera
are sent to the controller which then positions the
camera above the DataMatrix code(s), the VeriSmart camera
then controls the lighting and verifies the mark, all
part programming is done on the PC.
The machine comes with a comprehensive
parts and labour warranty, with additional optional
maintenance contracts tailored to individual customer
requirements.
Other machines in this range feature
a variety of marking areas to ensure the marking head
suits exactly the requirements of the application.
- Marktronic 3000 C150-150ZAV Marking window: 150
mm x 150 mm
- Marktronic 3000 C300-150ZAV Marking window: 300
mm x 150 mm
If larger marking areas are required for your application
then consider the 3000 GantryMark range of machines. |
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Wide Range of
Options |
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Magnetic table
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Machine T slot table
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Label fixture
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Custom designed fixtures are also available on
request
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Remote Start/Stop box
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Footswitch start pedal
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Automatic Label feeders (Electric and Pneumatic)
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100mm & Custom Extended Nosepiece and Styli
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Barcode scanner to simplify data entry
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Pneumatic Deep Marking Attachment
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Circumferential Axis for marking around cylindrical
parts (80mm chuck)
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Through hole circumferential fixture (122mm chuck)
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0 90° Tilting Heavy Duty Circumferential
Axis (200mm chuck)
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DataMouse Pro Direct Part Mark DataMatrix
Reader (PC Required)
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Extended Warranty packages available.
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T Slot Table |
Label Fixture |
Magnetic Table Fixture |
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50mm, 100mm and Custom Nosepieces |
TCP/IP Ethernet Module |
Electric Automatic Label/Tag Feeder |
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Pneumatic Label Feed (Single and Twin
Feeds) |
Barcode Scanner |
Remote Start/Stop Box |
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Footswitch Start Pedal |
Electric Z Axis Upgrade Kit |
Replacement Stili |
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Pneumatic Deep Marking Attachment |
MS Scribing Attachment |
Scribing Attachment |
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VeriSmart Integrated DataMatrix
Verification System |
DataMouse Pro Direct Part Mark
DataMatrix Reader |
Circumferential 3rd Axis |
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Through-Hole Circumferential Axis |
Heavy Duty Circumferential Axis |
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